1. choose the right dc motor/gear motor from our series
The best way is: pls you send us your dimension and performance requirements, and we will evaluate it and give the best recommendation. In this situation, please let us know the following basic performance: voltage, rated speed and rated torque. Of course more detail much better.
Low speed and not high torque, you may turn to our Gear Motor diameter under 37mm gearbox Series.
Low
Speed and High Torque, please turn to DC Gear Motor Diameter above 37mm
gearbox series. The Planetary Gear Motor is designed with higher
torque. small size, for some precise automation products, flat shaped
gear motor series is designed to satisfy the high torque low rpm and
bigger dimension application.and worm gear motor features are- low
rpm,high torque low noise and save equip space.
2.Torque Conversion Chart:
http://www.gearmotordc.com/SUPPORT/
3. When use DC Motor, please pay attention to the following:
Motor
Shaft Machine: Do not machine the motor shaft without our confirmation,
this may cause the damage of gear and gears trains.
Motor
Installation: The standard fasten direction is to set the shaft in
horizontal direction, to change the direction may cause the oil leaking,
and also cause the load direction changing, this may influence the
motor performance and lifetime.
Run
the shaft(DC Gear Motor): Do not turn the shaft by hand when adjust the
install direction, this will turn the gearbox to be increaser not a
reducer, and also this will turn the Dc Motor to be Generator.
Terminal
Welding: When welding the terminal with wires, please use the Iron
temperature at 350~400°C within 2-3 seconds. Too high temperature or too
long time will cause damage to motor terminal and connection parts,
especially when it is metal Brush motor.
Stall
or overload: The Winding and Iron will create heat during motor
running, and this heating will gradually increase, under normal load,
the temperature can be balance between creating and releasing, it will
not burn the motor winding. But if often use the Stall or Overload, the
temperature can not be balance as normal, it will gradually burn the
Resistant Layer over the Winding, then cause the winding to be burnt
down.
Low
Speed running: For Carbon Brush Motor, during the working of motor, the
carbon Brush will be gradually wore off, and the carbon Powder will be
rub off the brush. So if the motor is in lower speed, the carbon power
will accumulate in the commutator slots, when the quantity increases, it
will cause the motor to be short circuit. To avoid this situation, we
use different kinds of technics and materials according to different
motor and speed, so it is very important that users let us know their
working voltage of the motor.
Noise
Solution: When you have strict requirements on noise and
Electromagnetic Interference, please inform us in advance, we have ways
to handle these issues.
Inertia
and Solution: When the power is cut off, the motor will continue to run
for a few seconds, we call this Motor Phenomenon. All the DC Motors
have such Phenomenon. If you want solve this issue, you just need to
connect the motor “+” to “-“, then this phenomenon will disappear. This
is to use Motor-Generator Features(Inverse Current), however this action
will cause a high momentary current, usually perform this action will
shorten the Motor lifetime.
DC
Motor Life time: lifetime varies according to different use conditions
and load, so different working condition will cause different lifetime
for the same motor, please let us know your exact using condition, we
will design the motor according to it.
The
following factors will affect the motor lifetime, so if you use motor
in such conditions, please inform us in advance, we can discuss over it
and try to find a solution together.
A.use motor under bigger load than rated one
B.frequently start and stop
C.CW and CCW running transfer fast and frequently
D.use sudden big load, not constant load
E. long-time continuous running
F. force the shaft to anti the running direction
G. frequently use stall condition
H. use lower or higher voltage than rated one